An automotive component maker:
Client is a leading iron and steel parts manufacturing company specializing in automobile components and is at the forefront of innovation in the automotive industry.
It aims to streamline its operations and enhance overall efficiency by integrating advanced technologies into its production processes. By adopting cutting-edge solutions such as automation, artificial intelligence, and data analytics, the company plans to optimize its manufacturing workflows, reduce production costs, and improve product quality.
1. Maintain data across all facilities through ERP (SAP).
2. Sub metering at every assembly level.
1. Carbon footprint of multiple facility (10 factories), centralized, credible, verifiable and reliable data.
2. Compliance, reporting and meeting global norms.
3. CBAM compliance across multiple facilities and multiple products – to integrate with existing system and automate.
4. Manual data collection and data entry is inefficient and error prone.
5. Product wise data collection for CBAM requires process level fuel and energy consumption monitoring.
6. Inexperienced team to handle sustainability initiatives, compliance and International regulations ( GRI, CBAM etc.)
7. Automated BRSR reporting will be required once the company is listed.
Business solution
1. Data automation through IoT, API and ERP integration
- Installation of IoT devices at each assembly line / high energy consuming machines.
- Real-time data capture for machinery performance, production rates, and environmental conditions.
- Carbon Intelligence platform for multi level reports and analytics.
2. Image Reading for Bills and Documentation
- Implementation of Optical Character Recognition (OCR) y to scan and read invoices, and other paper-based docs
- Reduces manual handling of physical documents.
3. Supply chain management tool for streamlining supplier data (for purchased precursors)
- Supplier Integration management
- Green Supply chain network
- Comprehend individual supplier data and also aggregate at company level, upstream, downstream, tier wise data.
4. Automate CBAM process data and auto generation of reports
The impact & benefits
1. Improved decision-making with real-time data insights.
2. Streamlined workflows and reduced manual data entry errors, credible and verifiable data backed by bills
3. Enhanced visibility and control over the supply chain.
4. Increased efficiency and reduced costs for supplier data collection
5. Business opportunity to take a stand and GTM strategy based on sustainability fundamentals
6. Real time carbon dashboard available with goal setting parameters
